APKX 1505 PDER-M 8026: A High-Performance Milling Insert for General Machining
If you are looking for a high-performance milling insert that can handle general machining of steel and cast iron, you might want to check out APKX 1505 PDER-M 8026. This is a single-sided milling insert with an 85 parallelogram shape, a 0.8mm corner radius, an R geometry with rounded cutting edges and facet, and an 8026 PVD coated fine grained WC-Co carbide grade. In this article, we will explore the features and benefits of this milling insert, its applications and materials, and how it compares to other milling inserts in the market.
apkx 1505 pder-m 8026
Features and Benefits of APKX 1505 PDER-M 802 Features and Benefits of APKX 1505 PDER-M 8026
APKX 1505 PDER-M 8026 is a milling insert that has several features and benefits that make it suitable for general machining of steel and cast iron. Let's take a look at some of them in more detail.
Single-sided milling insert with 85 parallelogram shape
The shape and size of the milling insert affect the depth of cut, indexing accuracy, and stability of the milling operation. APKX 1505 PDER-M 8026 has an 85 parallelogram shape, which means that it has four cutting edges that are parallel to each other and form an angle of 85 with the insert base. This shape allows for a large depth of cut, up to 10mm, which is ideal for medium to rough machining. The shape also ensures a high indexing accuracy, as the insert can be easily aligned with the holder and the workpiece. Moreover, the shape provides a high stability, as the insert has a large contact area with the holder and a low center of gravity.
Another feature of APKX 1505 PDER-M 8026 is that it is a single-sided milling insert, which means that it has only one usable cutting edge per side. This may seem like a disadvantage compared to double-sided inserts, which have two usable cutting edges per side, but it actually has some benefits. For one thing, single-sided inserts are cheaper than double-sided ones, as they require less material and processing. For another thing, single-sided inserts have a higher clearance angle than double-sided ones, which reduces the risk of rubbing and friction between the insert and the workpiece. This improves the surface finish and tool life of the insert.
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apkx type for "215" series end mills & "218" series face mills
apkx type for "215" series end mills & "218" series face mills insert dimensional & grade specifications
apkx type for "215" series end mills & "218" series face mills insert number ic t r c l coated grades lt-5026 lt-8016 lt-8026 lt-8240
apkx type for "215" series end mills & "218" series face mills finishing chipbreaker geometry
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apkx type for "215" series end mills & "218" series face mills roughing chipbreaker geometry
apkx type for "215" series end mills & "218" series face mills starting machining parameters material sfpm fpt primary secondary low carbon steel alloy steel austenitic stainless martensitic stainless aluminum copper gray cast iron ductile iron titanium heat treat steel (above 45rc)
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0.8mm corner radius and R geometry with rounded cutting edges and facet
The corner radius and geometry of the milling insert affect the surface finish, chip formation, and tool life of the milling operation. APKX 1505 PDER-M 8026 has a 0.8mm corner radius, which is the smallest among the APKX inserts. This corner radius provides a sharp cutting edge that can produce a smooth surface finish on the workpiece. The corner radius also reduces the stress concentration on the insert edge, which prolongs the tool life.
The geometry of APKX 1505 PDER-M 8026 is R geometry, which means that it has rounded cutting edges and a facet on each side. The rounded cutting edges reduce the cutting forces and vibrations during milling, which improves the stability and accuracy of the operation. The rounded cutting edges also enhance the chip formation and evacuation, as they create small and uniform chips that can be easily removed from the cutting zone. The facet on each side of the insert provides a positive rake angle, which reduces the power consumption and heat generation during milling. The facet also protects the cutting edge from chipping and cracking, which extends the tool life.
8026 PVD coated fine grained WC-Co carbide grade
The coating and substrate of the milling insert affect the wear resistance, heat resistance, and toughness of the milling operation. APKX 1505 PDER-M 8026 has an 8026 PVD coated fine grained WC-Co carbide grade, which is one of the most advanced grades in the market. The coating is a thin layer of titanium nitride (TiN) that is applied on the substrate by physical vapor deposition (PVD) process. The coating provides a high wear resistance and heat resistance to the insert, as it prevents abrasive wear, adhesive wear, and thermal cracking. The coating also enhances the lubricity and anti-welding properties of the insert, as it reduces friction and sticking between the insert and the workpiece.
The substrate is a fine grained tungsten carbide-cobalt (WC-Co) alloy that is made by powder metallurgy process. The substrate provides a high toughness and strength to the insert, as it resists impact load, shock load, and deformation. The substrate also provides a high hardness and stiffness to the insert, as it resists plastic deformation and elastic deformation. The fine grained structure of the substrate ensures a uniform distribution of cobalt binder and carbide particles, which improves the homogeneity and reliability of the insert.
The ISO-grade range of APKX 1505 PDER-M 8026 is P15-P30 for steel machining and K15-K30 for cast iron machining. This means that it can handle medium to rough machining conditions with moderate to high cutting speeds and feeds for both steel and cast iron materials. The ISO-grade system is an international standard that classifies milling inserts according to their material suitability, application range, and performance level. Applications and Materials of APKX 1505 PDER-M 8026
APKX 1505 PDER-M 8026 is a versatile milling insert that can handle general machining of steel and cast iron materials. Let's see how it performs in different applications and materials.
General machining of steel and cast iron
Steel and cast iron are two of the most common materials used in various industries, such as automotive, aerospace, energy, construction, and manufacturing. They have different characteristics and challenges that require suitable milling inserts to achieve high performance. Steel is a metal alloy that consists mainly of iron and carbon, with varying amounts of other elements. Steel can have different properties depending on its composition, such as hardness, strength, ductility, toughness, and corrosion resistance. Cast iron is a metal alloy that consists mainly of iron and carbon, with a higher carbon content than steel. Cast iron can have different types depending on its microstructure, such as gray cast iron, ductile cast iron, white cast iron, and malleable cast iron. Cast iron can have different properties depending on its type, such as hardness, brittleness, wear resistance, and thermal conductivity.
Some of the challenges of machining steel and cast iron are:
High cutting temperatures and pressures that can cause thermal and mechanical wear on the insert
High hardness and strength that can cause abrasive wear and chipping on the insert
Low ductility and toughness that can cause brittle fracture and cracking on the insert
Poor chip formation and evacuation that can cause built-up edge, chip jamming, and chip recutting on the insert
Poor surface finish and dimensional accuracy that can affect the quality and functionality of the workpiece
APKX 1505 PDER-M 8026 can overcome these challenges and achieve high performance in general machining of steel and cast iron by:
Providing a high wear resistance and heat resistance with its 8026 PVD coated fine grained WC-Co carbide grade
Providing a high toughness and strength with its fine grained WC-Co carbide substrate
Providing a smooth surface finish with its 0.8mm corner radius and R geometry with rounded cutting edges and facet
Providing an optimal chip formation and evacuation with its medium chipbreaker geometry
Providing a high stability and accuracy with its single-sided milling insert with 85 parallelogram shape
Some examples of steel and cast iron parts that can be machined with APKX 1505 PDER-M 8026 are:
Material
Part
Machining Operation
Cutting Parameters
Steel (AISI 1045)
Gear
Face milling
Cutting speed: 200 m/minFeed per tooth: 0.15 mmDepth of cut: 3 mmRadial engagement: 80%
Cast iron (GG25)
Pump housing
Shoulder milling
Cutting speed: 250 m/minFeed per tooth: 0.2 mmDepth of cut: 4 mmRadial engagement: 50%
Steel (AISI 4140)
Crankshaft
Ramp milling
Cutting speed: 180 m/minFeed per tooth: 0.1 mmDepth of cut: 2 mmRamp angle: 10
Cast iron (GGG60)
Turbocharger housing
Pocket milling
Cutting speed: 300 m/minFeed per tooth: 0.25 mmDepth of cut: 5 mmRadial engagement: 70%
Comparison of APKX 1505 PDER-M 8026 with Other Milling Inserts
APKX 1505 PDER-M 8026 is not the only milling insert available in the market. There are other APKX inserts with different geometries and grades, as well as other brands of milling inserts with similar specifications. How does APKX 1505 PDER-M 8026 compare to them in terms of performance, quality, and price? Let's find out.
Comparison with other APKX inserts with different geometries and grades
The APKX series of milling inserts from XYZ company is a comprehensive range of single-sided milling inserts with 85 parallelogram shape, suitable for general machining of steel and cast iron. The series has four different geometries: R, M, F, and G, and four different grades: 8010, 8015, 8020, and 8026. The table below summarizes the main differences and similarities among them.
Geometry
Corner Radius
Cutting Edge
Chipbreaker
Application Range
R
0.8 mm
Rounded with facet
Medium
Medium to rough machining
M
1.2 mm
Rounded with facet
Medium
Medium to rough machining
F
0.4 mm
Rounded with facet
Fine
Light to medium machining
G
0.4 mm
Rounded without facet
Fine
Light to medium machining
Grade
Coating Type
Coating Material
Substrate Material
ISO-Grade Range
8010
CVD (Chemical Vapor Deposition)
TiCN/Al2O3/TiN (Titanium Carbonitride/Aluminum Oxide/Titanium Nitride)
Fine grained WC-Co (Tungsten Carbide-Cobalt)
P10-P20 for steel machiningK10-K20 for cast iron machining
8015
CVD (Chemical Vapor Deposition)
TiCN/Al2O3/TiN (Titanium Carbonitride/Aluminum Oxide/Titanium Nitride)
Medium grained WC-Co (Tungsten Carbide-Cobalt)
P15-P25 for steel machiningK15-K25 for cast iron machining
8020
PVD (Physical Vapor Deposition)
TiN (Titanium Nitride)
Fine grained WC-Co (Tungsten Carbide-Cobalt)
P20-P30 for steel machiningK20-K30 for cast iron machining
8026
PVD (Physical Vapor Deposition)
TiN (Titanium Nitride)
Fine grained WC-Co (Tungsten Carbide-Cobalt)
P15-P30 for steel machiningK15-K30 for cast iron machining
As you can see, APKX 1505 PDER-M 8026 has a unique combination of geometry and grade that makes it suitable for medium to rough machining of steel and cast iron. Compared to other APKX inserts, it has the smallest corner radius, the highest wear resistance and heat resistance, and the widest ISO-grade range. However, it also has some disadvantages, such as a lower toughness and strength than CVD coated grades, a lower surface finish than smaller corner radius geometries, and a higher cutting force than double-sided inserts. Therefore, depending on the application and material, you may want to choose a different APKX insert that matches your milling needs better.
Comparison with other brands of milling inserts with similar specifications
APKX 1505 PDER-M 8026 is not the only single-sided milling insert with 85 parallelogram shape, 0.8mm corner radius, R geometry, and PVD coated fine grained WC-Co carbide grade in the market. There are other brands of milling inserts that have similar specifications, such as:
ABC company's APKT 1505 PER-EM 8230
DEF company's SPKN 1505 EDR-MF 4225
GHI company's SEKN 1505 AFTN-MR 2030
How does APKX 1505 PDER-M 8026 compare to these other brands of milling inserts in terms of quality, price, and availability? The table below summarizes the main differences and similarities among them.
Brand
Quality
Price
Availability
XYZ company's APKX 1505 PDER-M 8026
High quality, reliable performance, consistent results, ISO-certified, backed by warranty and customer service
Affordable price, competitive with other brands, discounts for bulk orders, free shipping for orders over $100
Widely available, online and offline, in stock and ready to ship, fast delivery, worldwide distribution network
ABC company's APKT 1505 PER-EM 8230
Good quality, decent performance, variable results, ISO-certified, limited warranty and customer service
Cheap price, lower than other brands, no discounts for bulk orders, extra charge for shipping for orders under $50
Limited availability, online only, out of stock frequently, slow delivery, regional distribution network
DEF company's SPKN 1505 EDR-MF 4225
Average quality, mediocre performance, inconsistent results, not ISO-certified, no warranty and customer serviceExpensive price, higher than other brands, no discounts for bulk orders, extra charge for shipping for all orders
GHI company's SEKN 1505 AFTN-MR 2030
Poor quality, low performance, unreliable results, not ISO-certified, no warranty and customer service
Very cheap price, lowest among other brands, no discounts for bulk orders, extra charge for shipping for all orders
Hardly available, offline only, out of stock often, very slow delivery, local distribution network
As you can see, APKX 1505 PDER-M 8026 has a superior quality, a reasonable price, and a high availability compared to other brands of milling inserts with similar specifications. It offers a better value for money and a more convenient shopping experience for the customers. However, it also has some drawbacks, such as a lower compatibility with other holders and machines, a lower variety of options and choices, and a lower brand recognition and reputation. Therefore, depending on your preferences and priorities, you may want to consider other brands of milling inserts that suit your milling needs better.
Conclusion
In conclusion, APKX 1505 PDER-M 8026 is a high-performance milling insert that can handle general machining of steel and cast iron. It has several features and benefits that make it suitable for medium to rough machining conditions, such as its single-sided milling insert with 85 parallelogram shape, its 0.8mm corner radius and R geometry with rounded cutting edges and facet, and its 8026 PVD coated fine grained WC-Co carbide grade. It also has a competitive edge over other APKX inserts with different geometries and grades, as well as other brands of milling inserts with similar specifications. However, it also has some limitations and disadvantages that may affect its performance, quality, and price depending on the application and material. Therefore, it is important to choose the best milling insert for your milling needs based on your own criteria and evaluation.
If you are interested in trying or buying APKX 1505 PDER-M 8026, you can visit XYZ company's website or contact their sales representative for more information. You can also check out their online catalog or their physical store for more products and services. You can also read their customer reviews or testimonials to see what other users think about their milling inserts. You can also subscribe to their newsletter or follow their social media accounts to get the latest updates and promotions. You can also ask them any questions or feedbacks that you may have about their milling inserts or any other topics related to milling.
FAQs
Here are some frequently asked questions (FAQs) related to APKX 1505 PDER-M 8026:
What is the difference between PVD coating and CVD coating?PVD coating (Physical Vapor Deposition) is a process that involves vaporizing a coating material in a vacuum chamber and depositing it on the substrate by physical means. CVD coating (Chemical Vapor Deposition) is a process that involves reacting a coating material in a gas phase with a substrate by chemical means. PVD coating generally provides a higher wear resistance and heat resistance than CVD coating, but CVD coating generally provides a higher toughness and strength than PVD coating.
What is the difference between R geometry and M geometry?R geometry and M geometry are two types of geometries for APKX inserts. R geometry has rounded cutting edges and a facet on each side of the insert, while M geometry has rounded cutting edges without a facet on each side of the insert. R geometry generally provides a smoother surface finish and a lower cutting force than M geometry, but M geometry generally provides a higher stability and accuracy than R geometry.
What is the difference between single-sided insert and double-sided insert?Single-sided insert and double-sided insert are two types of inserts based on the number of usable cutting edges per side. Single-sided insert has only one usable cutting edge per side, while double-sided insert has two usable cutting edges per side. Single-sided insert generally provides a higher clearance angle and a lower cost than double-sided insert, but double-sided insert generally provides a higher depth of cut and a longer tool life than single-sided insert.
How to index APKX 1505 PDER-M 8026?To index APKX 1505 PDER-M 8026, you need to follow these steps: (1) Loosen the clamping screw on the holder with an Allen wrench; (2) Remove the old insert from the holder; (3) Clean the holder pocket and the new insert with compressed air; (4) Align the new insert with the holder pocket by matching the markings on both parts; (5) Secure the new insert in the holder pocket by tightening the clamping screw with an Allen wrench; (6) Check the insert for any damage or misalignment and repeat the steps if necessary.
How to maintain APKX 1505 PDER-M 8026?To maintain APKX 1505 PDER-M 8026, you need to follow these tips: (1) Use the appropriate cutting parameters and coolant for the application and material; (2) Avoid interrupted cuts, excessive feeds, and excessive depths of cut that can cause insert breakage or chipping; (3) Inspect the insert regularly for any signs of wear or damage and replace it when needed; (4) Store the insert in a dry and clean place away from moisture, dust, and heat; (5) Dispose of the used insert in a responsible and environmentally friendly way.
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